Protection
against vertically falling drops of water
eg. condensation
2
Protection against solid objects 12mm
eg. fingers
2
Protection
against direct sprays of water up to 15 degrees from the vertical
3
Protection against solid objects over 2.5mm
eg. tools
3
Protection against sprays to 60 degree from the vertical
4
Protection against solid objects over 1mm
eg. tools & small wires
4
Protection
against water sprayed from all directions
limited ingress permitted
5
Protection against dust-limited ingress
( no harmful deposit)
5
Protection against low pressure jets all from directions.
limited ingress permitted
6
Totally protected against dust
6
Protected against strong jets of water
eg. for use on
ship decks limited ingress permitted
7
Protected against the affects of immersion
between 15cm and 1m
8
Protection against long periods of
immersion under pressure
Motor Watt Rating Divided by 746 = hp of Motor
Hp=V x I / 746
Hp Times 63,025 / RPM = In. Lbs
Hp
Times 5252 / Rpm = Ft Lbs.
(4 Pole AC) 60 Hz Motor
Normally runs at 1750 rpm. (2 Pole
AC) 60 Hz Motor Normally runs at 3450 rpm.
As you Lower or change the rpm on a AC motor the torque follows linearly.
As you Lower or change the rpm on a AC motor the torque follows linearly.
Speed = 120 x Freq. in Hz / Number of poles
Gear Ratio = Speed of motor / Required Output Speed
This
Times
Equals
This
Times
Equals
This
Times
Equals
Moment
of Inertia
Nm
Oz-In2
In2-lb
2.420000
.000434
.006940
Ft2-lb.
Ft2-lb.
Ft2-lb.
Rotation
RPM
RPM
Degrees/Sec.
Rad. / Sec.
6.0000
.1047
.1667
9.5490
Degrees/Sec.
Rad. /
Sec.
RPM
RPM
Power
Watts
Ft-lb Per Min.
Hp
Oz In.(x)rpm
.00134
.00003
746.00000
.0007395
Hp
Hp
Watts
Watts
This
Times
Equals
This
Times
Equals
Torque
Kg-CM
G-CM
NM
Oz-In
Oz-In
Oz-In
G-Cm
Kg-Cm
Nc
Nm
Ft-lb.
In-lb.
In-lb.
Ft-lb.
13.88700
.01388
141.60000
72.0000
.07200
.00700
.00098
.09800
.0885
.7376
1.3558
.0833
11.2980
12.0000
Oz-In
Oz-In
Oz-In
G-Cm
Kg-Cm
Nm
Nm
Nm
In-lb.
Ft-lb.
Nm
Ft-lb.
Nc
In-lb.
Rotation
RPM
RPM
Degrees/Sec.
Rad. / Sec.
6.0000
.1047
.1667
9.5490
Degrees/Sec.
Rad./Sec.
RPM
RPM
Advantages of Servo Systems over Stepper Systems: The most significant difference between servo and stepper motion control systems
is the use of feedback in servo controlled systems - that is there is a position encoder
attached to the drive motor that reports the actual position of the motor
shaft back to the controller. If there are any errors present, the servo controller may
take corrective action to insure the motor reaches the proper position. Stepper
controllers can only issue a move command and hope that the motor is capable of following
it. The presence of feedback in a servo controller system results in several
immediate benefits:
Since servo systems know exactly where the motor is at all times, all step commands are
executed. A complex series of motions may be reliably repeated over-and-over.
Torque at High Speeds:
Stepper motor torque falls off as motor speed increases due to electrical time
constants and poor current utilization. Servo motors do not have this shortcoming and may
generate full torque at high RPMs.
Multiply By Obtain
Length
Meters
Meters
Inches
Feet
Millimeters
3.2810
39.3700
.0254
.3048
.0394
Feet
Inches
Meters
Meters
Inches
Quiet - Smooth Operation:
Servo systems are inherently smooth due to their high encoder resolutions,
typically at least ten times finer than the number of stepper motor positions per
revolution. Acoustic noise is virtually nonexistent in servo systems since there is very
little motor resonance.
Zero Holding Current: Stepper motors must have relatively high currents applied to them at all times,
even while stopped with little or no load. Servo systems meter out power only as required
- proportional to the load torque applied to the motor.
Micro Stepping: Stepper motors may increase their resolution by a process called
micro stepping where currents are applied to the motor windings proportional to the desired position
between normal steps. Repeatability and torque production are a problem for steppers in
this mode of operation. Again, servo systems overcome this problem by supplying power as
indicated by the on-shaft encoder.
High Efficiency, No Need to Over Specify the Motor
or Power Supply: The most common way to keep stepper motor systems from losing steps is to over
design the system such that there is a very high probability that no steps will be lost
due to high loads or friction. The usual design margin used by steppers is 200%!
Background on motor types:
Most motors used today are "induction" motors. Mechanical rotating force
(torque) is generated by two electromagnetic fields--just like two like magnetic poles
repel each other and two unlike magnetic poles attract each other. In the case of the
induction motor, both the "poles" are electromagnetic. The stator (stationary
part of the motor) consists of wires wound around a steel core. When current is fed into
the windings of the stator it generates and electromagnetic field. This field
"induces" another electric field in the rotor (rotating part of the motor which
is made of "laminations held together in an aluminum casting). The two fields react
(repel each other) and rotating force (rotating torque) is generated. The larger the motor
(Either the OD or it's length) it will generate more torque. Conversely, the more power
fed into the motor (voltage and current ) the higher the torque generated.
Induction motors are common because their construction is extremely rugged.
The motors are maintenance free and the manufacturing processes have been refined so that
the costs are very low. Induction motors have basic two problems;
First , they have low efficiency-most of the input energy is wasted in heat and it is
difficult to control speed and position precisely.
There is another class of motors that address the efficiency and controllability
issues. These motors, us permanent magnets in either the rotor or the stator. In
sub-category called the brush type permanent magnet DC motors, the stator field is
generated by permanent magnets. The rotor field is generated by the current flowing
through the windings in a laminated steel core. DC current is fed into the windings
through carbon brushes that ride on the commutator (or current reverser, which is a series
of copper bars each ending in one of the copper wire coils of the rotor (referred to as
the "armature").
The permanent magnet field makes brush motors more efficient than induction
motors (since there is are not induction losses in the rotor) and also since the permanent
magnet field is fixed, such motors are easier to control than induction motors. Changing
the speed of a DC brush type motor is simply a matter of changing the input voltage--the
speed of the motor is directly proportional to the applied voltage.
Another category of DC motors uses permanent magnets also but the magnets are in
the rotor. Current is fed into the stator and the rotating action is generated not by the
commutator and brushes (as in the case of a brush type permanent magnet motor) but by
power electronic switches. For this reason, this category of motors is also referred to at
times as a " electronically commutated motor" or simply an ECM. Since there are
no brushes, this type of motor is also called a brushless DC motor. The advantages of
brushless DC motors are numerous. Over induction motors the advantages are: much higher
efficiency (since there are no losses as a result of the "induction" process
such as in the case of an induction motor; much better controllability (the permanent
magnet field is fixed and does not have the variation of an electro-magnetic field such as
in the case of an induction motor. Lighter weight, faster response and higher speed are
some of the other advantages of a brushless DC motor. There are a large number of
variations in the types of motors--each variation is based upon the manner in which the
rotating electro-magnetic field.
C frame motors:
These are induction motors with a stator in the form of a "C" Such
are motors are inexpensive, terribly inefficient but are suitable where cost is paramount
and efficiency is not.
Axial air-gap motors:
In most of the motors described so far, the air gap between the rotor and the
stator is radial--i.e. in a direction square with the motor shaft. Motors can be built
with and axial air gap--the air gap is in line with the motor shaft. Such a design results
in a "pan cake" style flat geometry, which may be suitable in some applications.
Slot less motors:
Normally the current carrying copper wires are held in place by being wound in
the slots of the stack of laminations of steel. Slot less motors do away with the steel
slots and have their wires held together in a basket glued with suitable epoxies. The main
advantage of such motors is that they have extremely smooth rotation since there are not
slots to
cause bumpy motion as the rotor moves from slot to slot. The disadvantage is that it is
difficult (and therefore potentially more expensive to build the wire wound baskets.
Switched Reluctance:
These motors have toothed" stator and rotor. Such a Motors designs
more efficient than an induction motor but less efficient than an permanent magnet
brushless motor. However, it is less expensive than a permanent magnet brushless motor
since there are no magnets in the rotor. The disadvantage of these motors is that the it
is much more difficult to design the motor since it is "non-linear"
characteristics and manufacturing tolerances required are very tight. Each motor has to be
very precisely designed for the specific application.
Stepper Motor:
These motors also have teeth in the rotor and stator. The teeth line up so that
the motor shaft goes through distinct preferred positions each separated by the motors
step angle which is determined by the design of the motor. There are a number of
variations in stepper motor designs (tin can stepper motors, hybrid stepper motors,
Variable Reluctance
(VR) stepper motor depending upon how the construction and the manner in which the
stepping positions are created. Stepper motors are cheap, simple and perfect for
positioning applications run by computers. Stepper motors however are not very efficient
and they are not suitable for high speed applications.
Motor Actuators:
The term actuator is used to describe a class of devices that are used to take the
shaft movement in a motor and convert it to a usable form or level. There are rotary
actuators (motor shaft simply attached to a gear reduction or gear increase mechanism) and
linear actuators (where the motor shaft is coupled to a lead screw--as the motor shaft
rotates, the "nut" mounted on the screw moves linearly ( backwards and
forwards).